CompEx Ex05-Ex06 (Combustible Dusts)

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Working in explosive atmospheres requires more than just general electrical knowledge; it requires a validated level of competence to ensure safety in highly volatile environments. The CompEx Ex05-Ex06 certification is the global gold standard for practitioners working with combustible dusts. This guide provides an exhaustive breakdown of everything you need to know to achieve this specialist qualification.

What is the CompEx Ex05-Ex06 (Combustible Dusts)?

The CompEx Ex05-Ex06 is a specialized training and assessment unit within the international CompEx Scheme. It focuses specifically on the safety requirements for electrical equipment in environments where combustible dusts may form explosive atmospheres.

  • Official Exam Name & Acronym: CompEx Unit Ex05 (The selection, installation, and maintenance of electrical equipment in hazardous areas) and Unit Ex06 (The inspection and maintenance of electrical equipment in hazardous areas).
  • Conducting Body/Authority: The exam is administered by JTLimited (JTL), the UK-based certification body accredited by UKAS to ISO/IEC 17024. The scheme was developed in collaboration with the Engineering Equipment and Materials Users Association (EEMUA) and the Health and Safety Executive (HSE).
  • Purpose of Exam: Professional Certification. It validates the core competency of practitioners to ensure they can work safely in Zone 20, 21, and 22 hazardous areas.
  • Geographic Validity: Globally recognized. While UK-originated, it is the industry standard in the EU, Middle East, Australia, and parts of North America, aligning with IEC 60079-14 and IEC 60079-17 standards.
  • Level of Competence: Specialist/Post-Trade level. It demonstrates that a qualified electrician or instrument technician has the specific skills required for “Ex” dust environments.
  • Brief History: The CompEx scheme was established in 1993 following the Lord Cullen Report into the Piper Alpha disaster. While initially focused on gas and vapors (Ex01-Ex04), units Ex05-Ex06 were developed to address the unique risks of dust explosions in industries like food production, pharmaceuticals, and woodworking.

Who Can Take the CompEx Ex05-Ex06 (Combustible Dusts)? (Eligibility Requirements)

CompEx is not an entry-level course for those without a background in electrical or instrumentation work. It is a “competence validation” rather than a basic training course.

Eligibility Checklist

  • Academic Requirements: Candidates must be “Craftspersons.” This typically means holding a National Vocational Qualification (NVQ) Level 3 in Electrical or Instrumentation, or an equivalent international qualification (e.g., Journeyman license).
  • Experience Requirements: There is no fixed number of years, but candidates are expected to have completed their apprenticeship and have a working knowledge of industrial electrical installations.
  • Documentation Checklist:
    * Original certificates of vocational qualifications (Electrical/Instrumentation).
    * A signed “Employer Letter of Support” confirming the candidate’s trade status.
    * Valid Photo ID (Passport or Driving License).
    * National Insurance number (for UK candidates).
    * One recent passport-sized photograph (for the CompEx ID card).
  • Language Proficiency Requirements: Assessments are typically in English. While no formal IELTS score is mandated by JTL, candidates must be able to read and interpret technical standards (IEC 60079) and complete a written exam in English.
  • Age/Citizenship Restrictions: Candidates must be at least 18 years old. There are no nationality constraints.

Summary Table: Eligibility Requirements

Requirement Specification
Minimum Qualification NVQ Level 3 / Electrical Apprenticeship / Journeyman License
Trade Background Electrical or Instrumentation Technician
Documentation Trade certificates, Employer verification, Photo ID
Minimum Age 18 Years

How to Register for the CompEx Ex05-Ex06 (Combustible Dusts)

Exam Schedule & Availability

  • Exam Frequency: On-Demand. CompEx courses are run by licensed training centers worldwide throughout the year.
  • Registration Windows: Usually, you must book at least 2–4 weeks in advance to allow for document verification.
  • Scheduling Flexibility: Most centers offer a 3-day or 5-day block which includes both training and assessment.

Exam Fees (Detailed Breakdown)

Fees vary by training provider and country. Below is an estimated breakdown based on average UK and International center pricing.

Fee Component Estimated Cost (GBP) Estimated Cost (USD)
Course Tuition (3-5 Days) £750 – £950 $950 – $1,200
JTL Registration & Certification Fee £75 – £100 $95 – $130
Rescheduling Fee £50 – £150 $65 – $190
Total Estimated Cost £825 – £1,100 $1,045 – $1,400

Booking Process

  1. Find a Center: Visit the official CompEx website to find a licensed provider (e.g., Intertek, Roxby, or local technical colleges).
  2. Submit Evidence: Email your trade certificates and employer letter for vetting.
  3. Payment: Pay the full fee to secure your slot.
  4. Joining Instructions: Receive the “Toolbox Guide” and pre-reading materials.

Retake Policy

  • Theory Retake: If you fail the written exam, you can usually retake it within 12 months without repeating the full course.
  • Practical Retake: If you fail a practical assessment, you must retake that specific assessment.
  • Attempts: There is no hard limit on attempts, but centers may require remedial training after two failed attempts.

Score Validity

The CompEx Ex05-Ex06 certificate is valid for 5 years. To maintain competence, practitioners must take a “Refresher” course (Ex05R-Ex06R) before the expiry date.

CompEx Ex05-Ex06 (Combustible Dusts) Exam Format & Structure

Exam Format

  • Theory: Computer-Based Test (CBT) or paper-based Multiple Choice Questions.
  • Practical: Hands-on assessment in a simulated hazardous area rig.
  • Proctoring: In-person at a licensed CompEx center.

Timing & Duration

Section Duration Format
Theory Exam 1.5 Hours 60 Multiple Choice Questions
Ex05 Practical (Installation) 3 – 4 Hours Installation of glands and equipment
Ex06 Practical (Inspection) 3 Hours Visual, Close, and Detailed inspections

Syllabus & Content Domains

Domain Topics Covered Weightage
Dust Characteristics Cloud vs. Layer, MIE, MIT, LIT, Conductivity 15%
Area Classification Zone 20, 21, 22; Ingress Protection (IP) ratings 20%
Equipment Protection Ex t (Enclosure), Ex i (Intrinsic Safety), Ex m, Ex p 25%
Installation (IEC 60079-14) Cable entry, Glanding, Earthing, Bonding 20%
Inspection (IEC 60079-17) Grade of inspection, Maintenance procedures 20%

How is the CompEx Ex05-Ex06 (Combustible Dusts) Scored?

Passing Score

  • Theory: The passing threshold is typically 75% to 80%.
  • Practical: This is Pass/Fail. A single “Critical Error” (such as a safety breach or a missing earth connection) results in an automatic fail for that unit.

Scoring Mechanics

  • Negative Marking: There is no negative marking. Candidates should answer all questions.
  • Partial Credit: Not available for MCQs. In practicals, minor non-critical errors may be flagged but might not cause a fail.
  • Sectional Cut-offs: You must pass BOTH the theory and the practical assessments to be certified.

How Difficult is the CompEx Ex05-Ex06 (Combustible Dusts)?

Difficulty Assessment

Overall Rating: Challenging. While the theory is manageable for those who study the standards, the practical assessment is rigorous. The precision required for cable glanding and the strict adherence to IP (Ingress Protection) ratings make it difficult for those not used to high-spec industrial work.

Historical Pass Rates

Category Pass Rate (Estimated)
First-time Pass Rate 65% – 70%
Overall Pass Rate (inc. Retakes) 85%

CompEx Ex05-Ex06 vs. Similar Certifications

Feature CompEx Ex05-Ex06 IECEx CoPC (Unit 01/03/04/07) ATEX Awareness Training
Authority JTLimited IECEx Various (Non-accredited)
Primary Purpose Competence Validation Global Competence Basic Awareness
Practical Exam Yes (Rig-based) Yes No
Difficulty High Very High Low
Recognition Industry Standard (UK/EU) Global Employer-specific

How to Prepare for the CompEx Ex05-Ex06 (Combustible Dusts)

Recommended Study Timeline

  • Total Preparation Time: 40–60 hours (including the course days).
  • Phase 1 (Pre-Course): Read the EEMUA Publication 186 and the CompEx Toolbox Guide (10 hours).
  • Phase 2 (During Course): Focus on practical glanding techniques and IP sealing (20 hours).
  • Phase 3 (Review): Self-test on Zone definitions and protection methods (10 hours).

Best Study Resources

  • Official Guide: CompEx Toolbox Guide (Red Book).
  • Standards: IEC 60079-14 (Installation) and IEC 60079-17 (Inspection).
  • Online Resources: The CompEx website’s “Candidate Information” section.

What to Expect on CompEx Ex05-Ex06 Exam Day

  • Arrival: Arrive 30 minutes early for ID verification.
  • PPE Requirements: You MUST bring your own Personal Protective Equipment (Safety boots, flame-retardant overalls, and safety glasses) for the practical.
  • Tools: Most centers provide calibrated tools, but you may be allowed to bring your own side cutters or wire strippers if they are in good condition.
  • Prohibited Items: Mobile phones, smartwatches, and non-approved reference materials are banned in the exam room.

After Passing the CompEx Ex05-Ex06

  • Certification: You will receive a JTL CompEx Certificate and a plastic ID card (Competence Validated).
  • Career Impact: This certification is often a mandatory requirement for working in flour mills, sugar refineries, chemical plants, and pharmaceutical labs.
  • Continuing Education: You must track your work in hazardous areas to simplify the refresher process in 5 years.

Frequently Asked Questions

  1. Do I need Ex01-Ex04 (Gas) before doing Ex05-Ex06 (Dust)? No, they are independent modules. However, many practitioners hold both.
  2. What is the biggest difference between Gas and Dust exams? Dust focuses heavily on Ingress Protection (IP) and layer temperature management, whereas Gas focuses on flamepaths and containment.
  3. Can I take the exam online? No. Due to the practical assessment requirements, you must attend a licensed center.
  4. What happens if my certificate expires? You are no longer considered “competent” by the scheme and may be barred from certain work sites until you pass a refresher.
  5. Is there a lot of math? Only basic arithmetic for calculating temperature T-ratings and some electrical formulas (Ohm’s Law).
  6. What is a “Critical Error”? Leaving a loose connection, damaging a cable core, or failing to fit an IP washer.
  7. How long does the certificate take to arrive? Usually 4–6 weeks after the exam date.
  8. Is CompEx recognized in the USA? Yes, though the US often uses the “Class/Division” system, CompEx (based on the Zone system) is increasingly accepted in international facilities.
  9. Can I self-study? You can study the theory, but the course is mandatory to access the practical assessment rigs.
  10. What is the “Red Book”? It is the CompEx Toolbox Guide, the essential reference allowed during parts of the assessment.

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